8 June 2026

3-S255 Steel: Characteristics, Uses, and Properties

S255 steel is a structural grade used for applications requiring higher mechanical strength than the S235 standard, while maintaining excellent processability.
S255 steel plates stored for industrial cutting and fabrication

S255 steel is a structural grade used for applications requiring higher mechanical strength than the S235 standard, while maintaining excellent processability. This technical datasheet presents its properties, uses, and the benefits of its integration into your industrial projects.

What is S255 Steel?

S255 steel is a non-alloy structural steel. It is defined by the European standard EN 10025-2. While less "universal" than S235, it is a strategic choice for engineers looking to optimize structural weight while keeping material costs under control.


Decoding the S255 Designation

The nomenclature follows a rigorous logic that identifies its performance at a glance:

SymbolMeaningExplanation
SStructuralIndicates that this is a structural steel.
255Yield StrengthRepresents the minimum guaranteed yield strength of 255 MPa (N/mm²).
JRImpact StrengthAs with S235, the JR quality guarantees an impact energy of 27 Joules at +20°C.

Technical Characteristics of S255

S255 stands out for its ability to withstand higher loads than S235 (approximately +8% additional yield strength), while remaining very easy to process in the workshop.

  • Yield Strength (Re): > 255 MPa (for thicknesses < 16 mm)
  • Tensile Strength (Rm): Generally between 410 and 540 MPa
  • Weldability: Excellent. Its low carbon content allows welding without preheating in most configurations.
  • Bending and Rolling Suitability: Very good. It accepts tight bending radii without risk of cracking.

What is S255 Steel Used For?

S255 steel is used where S235 reaches its structural limits, but where S355 is not yet economically justified. It is an ideal transition material.

Primary Applications

  • Machine frames and bases: For structures subjected to vibrations or moderate static loads.
  • Heavy industrial metalwork: Emergency stairs, maintenance walkways and reinforced guardrails.
  • Transport and logistics: Trailer components, conveyor supports and heavy-duty shelving elements.
  • Construction and infrastructure: Secondary framework elements and mounting plates for civil engineering structures.

Why Choose S255 Steel?

AdvantagesPoints of Vigilance
Strength/Price RatioMore efficient than S235 for a similar cost.
CorrosionLike all carbon steels, it requires protection (painting or galvanizing).
Ease of MachiningEasily cut (Laser, Plasma) and drilled.
AvailabilityLess common as standard stock than S235 or S355 and often requires a dedicated inquiry.
HomogeneityConsistent properties for industrial production runs.

Technical Note: S255 Steel

The strategic alternative for intermediate optimization.

Less common in stock than S235, S255 is a "pivot" grade. It is often used in the manufacturing of specific profiles or sheet metal parts where a stiffness gain of approximately 8% over S235 is sought without moving to the higher costs of S355.

Reference Manufacturers

Salzgitter, Voestalpine, ArcelorMittal.

International Equivalences

USA (ASTM) : A570 Grade 40.
Allemagne (DIN) : St 42.

EN Standard (Europe)ASTM Standard (USA)Old DIN Standard (DE)JIS Standard (JP)
S235JRA36St 37-2SS400
S255JRA570 Gr. 40St 42-
S355J2A572 Gr. 50St 52-3SM490

Key Advantage

Ideal for structural parts designed to support moderate static loads while remaining highly cost-effective.

S235, S255 or S355: Which Grade Should You Choose?

FeatureS235 SteelS255 SteelS355 Steel
Yield Strength (Re)235 MPa255 MPa355 MPa
Structural PerformanceStandard / ModerateIntermediateHigh Performance
Structural WeightHeavier (larger sections)Optimized BalanceMaximum Weight Saving
WeldabilityExcellent (very easy)ExcellentVery Good (controlled)
Bending SuitabilityMaximumVery GoodGood (watch springback)
Material CostEconomic (€)Moderate (€+)Higher (€€)
Stock AvailabilityUniversalUpon Request / ProjectsVery Common

Baguet Métal Parachèvement Expertise

At Baguet Métal, we process S255 steel with the precision required by your drawings. Thanks to our CNC cutting and bending centers, we guarantee strict compliance with geometric tolerances.

Unsure whether to choose S235, S255 or S355?

Our experts analyze your load requirements and recommend the most cost-effective grade for your application.

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